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Production Technology for Fruit and Plantation Crops
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Farming System & Sustainable Agriculture
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Agricultural Marketing Trade & Prices
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B. Sc. Ag. IV Semester

 

Introduction

  • Common Name: Tea
  • Botanical Name: Camellia sinensis
  • Family: Theaceae
  • Chromosome Number: 2n = 30
  • Origin: South-East Asia (China, India, Myanmar)
  • Economic Importance:
    • One of the most widely consumed beverages worldwide.
    • India is the 2nd largest producer and largest consumer of tea.
    • Provides employment to millions of workers, especially in Assam and West Bengal.
    • Contains caffeine, polyphenols, antioxidants, and is used in medicine and cosmetics.

 

Distribution in India

India is one of the largest producers and exporters of tea.

Major Producing States:

    • Assam – Largest producer (~50% of India’s tea).
    • West Bengal – Darjeeling, Jalpaiguri, Cooch Behar.
    • Tamil Nadu – Nilgiris, Coimbatore.
    • Kerala – Wayanad, Idukki.
    • Karnataka – Chikkamagaluru, Kodagu.
    • Himachal Pradesh – Kangra Valley.
    • Tripura, Arunachal Pradesh, Nagaland, Meghalaya, Mizoram, Sikkim.

 

Famous Tea Types in India:

    • Assam Tea – Strong, full-bodied, black tea.
    • Darjeeling Tea – Delicate aroma, high value, considered the “Champagne of Teas.”
    • Nilgiri Tea – Fragrant, slightly fruity.
    • Kangra Tea – Mild flavor, high aroma.

 

Climatic & Soil Requirements

Climatic Requirements

  • Temperature: 10–30°C (Ideal: 18–25°C).
  • Rainfall: 1500–2500 mm annually.
  • Humidity: 70–90%.
  • Altitude: Best grown at 600–2000 m above sea level (Darjeeling tea grows at 1000–2000 m).
  • Requires foggy, humid climate with no extreme cold or drought.

 

Soil Requirements

  • Best soil: Well-drained, deep, loamy soils rich in organic matter.
  • pH Range: 4.5–6.0 (slightly acidic).
  • Ideal soils: Lateritic, red loamy, and sandy loams with good drainage.
  • Soil depth: At least 1.5 meters for deep root penetration.

 

Important Varieties in India

Type

Popular Varieties

Assam Tea

T-78, T-17, S-3A, TV-1, TV-9

Darjeeling Tea

AV2, B157, B777

Nilgiri Tea

UPASI-3, UPASI-9, BSS-2

Kangra Tea

Kangra Asha, TRF-1

 

Propagation & Planting

Propagation

  • Methods:
    • Seed propagation – Used in some regions but leads to genetic variation.
    • Vegetative propagation (Clonal planting) – Preferred for maintaining quality and yield.
  • Selection of Cuttings:
    • Use semi-hardwood stem cuttings with 2–3 leaves.
    • Rooting hormone (IBA 2000 ppm) enhances root formation.

 

Nursery Preparation

  • Raised beds (15 cm high, 1 m wide) under shade.
  • Seedlings are ready for transplanting in 12–18 months.

 

Planting Method

  • Spacing: 1.2 m × 0.75 m (high-density planting).
  • Pit size: 30 cm × 30 cm × 30 cm.
  • Planting time: June–September (monsoon season preferred).
  • Apply FYM (Farmyard Manure) & rock phosphate before planting.

 

Irrigation & Nutrient Management

Irrigation

  • Winter & Dry Periods: Irrigation every 10–12 days.
  • Methods:
    • Drip irrigation preferred for water conservation.
    • Sprinkler irrigation for young plants.

 

Nutrient Management

Nutrient

Requirement (kg/ha)

Application Time

FYM

10–15 tons

Before planting

Nitrogen (N)

100–120 kg

Split doses in growing season

Phosphorus (P₂O₅)

40–50 kg

Basal application

Potassium (K₂O)

80–100 kg

Split doses

Lime (CaCO₃)

1–2 tons

Every 4–5 years to maintain acidity

 

Pruning & Plucking

Pruning (Training the Bushes)

  • Encourages new growth and maintains bush shape.
  • First Pruning: 3rd year after planting.
  • Skiffing Pruning: Done annually to remove old leaves.

 

Plucking (Harvesting of Leaves)

  • First Plucking: 2–3 years after planting.
  • Frequency: Every 7–15 days depending on season.
  • Types of Plucking:
    • Fine Plucking: Two leaves and a bud (highest quality tea).
    • Coarse Plucking: Three or more leaves with bud (lower quality).

 

Pest & Disease Management

Major Pests

Pest

Symptoms

Control Measures

Tea Mosquito Bug

Yellowing, curling of leaves

Spray Quinalphos, Dimethoate

Tea Looper Caterpillar

Holes in leaves

Use Bacillus thuringiensis (Bt), Neem oil

Thrips

Silver streaks on leaves

Use Imidacloprid

Red Spider Mite

Red patches, webbing

Spray Sulfur or Acaricides

 

Major Diseases

Disease

Symptoms

Control Measures

Blister Blight

Leaf curling, brown patches

Spray Copper fungicides

Root Rot

Yellowing, stunted growth

Improve drainage, apply Trichoderma

Red Rust

Reddish spots on leaves

Use Bordeaux mixture (1%)

 

Processing & Value Addition

Processing Methods:

  • Withering → Rolling → Fermentation → Drying → Sorting → Packaging.

Withering

  • Purpose: Reduces moisture content from fresh tea leaves (70-80% to 50-60%).
  • Process:
    • Freshly plucked leaves are spread in thin layers on trays, bamboo racks, or troughs in well-ventilated rooms.
    • In mechanized processing, hot air (25-30°C) is blown over leaves for 12-20 hours.
    • This softens leaves and makes them pliable for rolling.

 

Rolling

  • Purpose: Breaks leaf cells, releases juices & enzymes, and initiates oxidation.
  • Process:
    • Leaves are rolled mechanically using rotary rollers.
    • This ruptures leaf cells and brings polyphenols in contact with enzymes, leading to fermentation.
    • Rolling also shapes the leaves into twists or curls.

 

Fermentation (Oxidation)

  • Purpose: Develops the aroma, flavor, and color of tea.
  • Process:
    • Rolled leaves are spread in cool, humid conditions (90-95% humidity, 22-28°C).
    • The process takes 1-3 hours, during which leaves turn reddish-brown due to polyphenol oxidation.
    • The intensity of fermentation determines the type of tea produced:
      • Black tea: Fully fermented.
      • Oolong tea: Partially fermented.
      • Green & White tea: Not fermented.

 

Drying (Firing)

  • Purpose: Stops oxidation and removes excess moisture to improve shelf life.
  • Process:
    • Leaves are passed through hot air dryers at 90-120°C for 20-30 minutes.
    • Ensures crisp texture, dark color, and characteristic aroma.
    • Final moisture content is reduced to 2-3%.

 

Sorting & Grading

  • Purpose: Separates tea into different quality grades based on size, shape, and texture.
  • Process:
    • Tea leaves are sorted using vibrating sieves or mesh screens.
    • Grading system:
      • Whole Leaf Tea (Best quality) – Orange Pekoe (OP), Flowery Orange Pekoe (FOP).
      • Broken Leaf Tea – Broken Orange Pekoe (BOP).
      • Fannings & Dust Tea (Used in tea bags).

 

Packaging & Storage

  • Purpose: Preserves aroma, flavor, and freshness.
  • Process:
    • Tea is packed in airtight containers, aluminum-lined bags, or vacuum-sealed packs.
    • Stored in cool, dry conditions to prevent moisture absorption and loss of flavor.
    • Export packaging follows FSSAI and international standards.

 

Final Tea Types Based on Processing

Type of Tea

Fermentation Level

Processing Characteristics

Black Tea

Fully fermented

Strong flavor, dark color

Green Tea

No fermentation

Steamed or pan-fired to stop oxidation

Oolong Tea

Partially fermented

Between green & black tea in flavor

White Tea

Minimal processing

Youngest leaves, delicate taste

 

Average Yield of Tea

  • North India (Assam, West Bengal, Arunachal Pradesh, etc.): 2,000-3,000 kg/ha/year
  • South India (Tamil Nadu, Kerala, Karnataka): 2,500-3,500 kg/ha/year
  • Well-managed plantations with proper irrigation and fertilization: 4,000-5,000 kg/ha/year
  • High-yielding hybrid clones: Up to 6,000 kg/ha/year

 

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